Dr Kourosh Kianfar, Principal Geotechnics Engineer at SMEC, believes that innovation is often found in examining the conventional use of existing products to meet a challenge — a belief he has put into practice.

The project
The Waterfront Shell Cove Boat Harbour development in New South Wales is the largest coastal residential development ever initiated by a local government authority in Australia. The project is being delivered by the Shellharbour City Council and development company Frasers Property Australia (a subsidiary of Frasers Property Group).

The project will create a major regional boating destination that is approximately 30% larger than Darling Harbour in Sydney, including a waterfront marina lifestyle and social hub for both Shell Cove residents and the wider New South Wales south coast community.

The challenge
SMEC was commissioned to provide Geotechnical Design and Construction services on Phase 3 of the harbour’s development. Common to many projects on the eastern coast of Australia, soft soils were present within and surrounding the footprint of significant portions of the harbour. To address this, a surcharging strategy was developed and adopted for improvement of the soft soils surrounding the project.

The original surcharge design for the northern portion of the soft soil improvement zone included a surcharge mound and a batter. The original design required a surcharge mound of up to about 7.5m fill over existing ground levels. The proposed solution, including amendment of the design criteria to better suit the local zone, eliminated the required batter to support the surcharge fill and reduced the fill thickness by up to 2m.

Figure1: The completed wall, shown here, used an innovative vertical retaining system which enabled a smaller footprint.

The solution
When SMEC joined the project, Dr Kianfar’s team reviewed the original surcharge design and developed an alternative design which also included more suitable design criteria for that section of the site.

“We were able to utilise an innovative, flexible Reinforced Soil Wall (RSW) instead of a batter which created a vertical retaining solution. This enabled a smaller footprint than the previous battered surcharge design”, said Dr Kianfar.

The designed and constructed flexible Reinforced Soil Wall (RSW) comprised of the following three retaining walls over each other:

  • A Gabion wall at the base (part of permanent section of the wall)
  • A Green Terramesh wall over the Gabion wall (as the second permanent section of the wall)
  • A Wrap-Around wall over the Green Terramesh wall (as the temporary section of the wall)
Figure 2: Cross section of the Reinforced Soil Wall (RSW) design.

By challenging conventional uses of existing products, a unique solution was developed to offer our clients a better way forward for their project.

Dr Kianfar explains, “Each of the three parts of the RSW provides advantages for the project. The gabion wall eliminated the requirement for a toe drain. The Green Terramesh wall has a permanent green face which aesthetically compliments the oval next to the wall and tolerates differential settlements by using Paralink reinforcement. The final layer of wrap-around wall provided a low-cost surcharge structure that could be easily removed following the completion of the soft soil improvement.”

Monitoring of the RSW during the surcharging and consolidation process confirmed the expected behaviour of the wall and proved that the adopted solution was suitable for the project, as the design calculations indicated. Based on our knowledge, the unique combination of the above three walls is a first in Australia, if not in the world.

With over 25 years’ experience in geotechnical and civil engineering, Dr Kianfar completed his PhD degree in geotechnical engineering on soft soil improvement via vertical drains and vacuum preloading through the University of Wollongong, Australia, in 2012. This accomplishment, combined with extensive design and project management experience on projects including the Albion Park Rail Bypass (Early Works) project, has given Dr Kianfar a specialised skill set.

“As professional engineers we are always thinking about innovation and better solutions. Be they large or small, every project is an opportunity to deliver value to our clients by challenging conventional thinking and discovering new ways of solving problems.”

By challenging conventional uses of existing products, a unique solution was developed to offer our clients a better way forward for their project.

Images courtesy of Coastwide Civil.
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Kourosh Kianfar

Dr. Kourosh Kianfar is a Chartered Professional Engineer with over 25 years’ extensive experience in geotechnical and civil engineering in Australia and overseas. Dr Kourosh is also an Honorary Research Academic at University of Wollongong (UOW) and University of Technology Sydney (UTS) in Australia.

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