Expertise

Introduction to Green Hydrogen Systems

Green Hydrogen Systems is an emerging domain that integrates diverse industries, including Renewable Energy Systems, Power Systems, Transmission and Distribution, Hydrogen Production, Infrastructure Water Management, and other areas. However, it is important to acknowledge the challenges posed by the inherent variability and seasonality in renewable energy sources such as Solar Photovoltaics and Wind. Factors like weather patterns, seasonality, and the broader impact of climate change can affect the reliability and performance of renewable energy power generation and directly impact the production of hydrogen. 

 

Transition from Traditional to Green Hydrogen Production 

Traditional hydrogen production methods have predominantly relied on constant power supplied by fossil fuels. The transition to the green hydrogen production requires a fundamental shift in power system architecture and operation. In this paradigm, the power system must not only meet the demands of electrolysers for hydrogen production but also support other critical loads requiring continuous and reliable 24/7 power. This includes ensuring sufficient power capacity to consistently meet these while adhering to safety standards and maintaining a reliable, resilient, and sustainable power supply.  

 

Complexity in Developing Green Hydrogen Systems 

The development and design of Green Hydrogen Systems also introduces numerous variables that contribute to their complexity. Key factors include renewable energy sources and hydrogen production processes that add layers of intricacy to the system. Long-term considerations such as equipment degradation and operational aspects pose challenges for typical yearly modelling approaches. These factors extend beyond a single year’s scope and require more comprehensive modelling techniques. It’s imperative to acknowledge challenges posed by insufficient data density that may not provide necessary insights into variability of energy sources and compatibility of resources. This limitation could significantly impact power systems—particularly in incorporating storage capacity—and influence hydrogen production. Without a comprehensive understanding of these variables, accurately assessing feasibility and optimising performance becomes difficult.  

 

Data Challenges in Hydrogen Sector 

One of the other critical challenges in the hydrogen sector is the absence of real-world data for the development and implementation of projects. Unlike more mature industries, such as fossil fuels or renewable energy, hydrogen projects lack historical data and established benchmarks, making it challenging to assess performance, mitigate risks, and optimise operations accurately. Therefore, there is a pressing need for collaborative efforts among industry stakeholders, research institutions, and policymakers to gather, analyse, and disseminate relevant data to support informed decision-making and drive innovation in the hydrogen sector. 

 

Economic Model for Green Hydrogen Projects 

Figure 1 illustrates the economic model underpinning Green Hydrogen Projects, highlighting the critical integration of renewable energy generation with hydrogen production processes. This synergy is essential for fostering a sustainable and resilient energy future. 

Figure 1: Required energy and economic model

Methodology for Green Hydrogen Systems 

As you can see the intricate nature of designing hydrogen systems requires a holistic integration of various components including energy, economics, resources, and processes. Our approach emphasises a comprehensive energy balance to seamlessly integrate diverse processes and technologies ensuring system wide harmony and efficiency.  

Additionally, we adopt a techno-economic methodology to determine the optimal system architecture and sizing of the components. By adopting this approach, we aim to address challenges inherent in green hydrogen system design and optimise the overall efficiency and effectiveness of the system.  

This transition represents a fundamental change in generating and distributing power by prioritising sustainability, reliability, resilience, safety, and integrating renewable energy sources to produce green hydrogen while supporting various essential functions.  

Our proposed methodology for green hydrogen systems shifts away from conventional models towards a multiyear approach. Conventional models often fail to capture the dynamic nature of hydrogen projects, which unfold over extended periods and are influenced by factors such as technology advancements, policy changes, and market trends. By adopting a multiyear approach, stakeholders can better understand the long-term viability and potential challenges associated with green hydrogen projects.  

Moreover, while capital expenditure (CAPEX) considerations are typically at the forefront of project evaluations, delving into operational expenditure (OPEX) aspects is equally essential. OPEX encompasses the ongoing costs associated with hydrogen production, storage, transportation, and utilisation and can significantly impact a project’s overall economic feasibility and sustainability. Neglecting to assess OPEX thoroughly can lead to unforeseen financial burdens and hinder the project’s long-term success.  

Holistic Approach for Successful Development 

A holistic approach is therefore imperative for successfully developing, designing, and modelling Green Hydrogen Systems. The optimal system architecture is achieved through a system integration method that recognises the interconnected nature of all system components. Thus, understanding each component’s inputs, outputs, and constraints is critical for the design process. 

Methodology for Bridging Gaps in Disciplines 

Establishing a clear methodology for designing hydrogen projects has been essential for SJ/SMEC in effectively bridging gaps between various disciplines. Our innovative methodology outlines the scientific steps necessary to develop feasible, reliable, and safe projects—setting a foundation for success in this rapidly evolving field. Our holistic approach will help our clients define the optimal system’s size and architecture using a system integration method since all system components are interconnected. Acknowledging the interconnectivity of all system components (Figure 2). The inputs, outputs, and constraints of each component are critical for the design of this type of system. 

 

Decoding-Green-Hydrogen Banner

Figure 2: General Methodology for Green Hydrogen Projects

This systematic approach provides a techno-economical solution to clients, delivering the information required to seek project bankability and feasibility. 

The development of Green Hydrogen Systems is crucial for advancing sustainable energy solutions, as highlighted by the S2H2 methodology from Surbana Jurong (SJ) and SMEC. This innovative approach combines traditional systems engineering with modern techniques to enhance performance, reliability, and sustainability throughout the project lifecycle. By focusing on interdisciplinary collaboration, data integration, and dynamic modelling, the methodology addresses the complexities of renewable energy sources and hydrogen production. The findings emphasise the necessity of a coordinated strategy to optimise resource utilisation while minimising costs, ultimately contributing to the feasibility and success of green hydrogen projects in an evolving energy landscape. 

For a more detailed confidential discussion or to access the full paper on our state-of-the-art Green Hydrogen methodology please contact marketing@smec.com or complete the form below.

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