As the Technical Supervisor, SMEC played a key role on the project, with a project team of up to 40 specialists, including experienced local staff along with international experts who hold important technical positions on the project. Leveraging our global expertise, our teams ensured that the many structures of this complex project were delivered in alignment with international standards.
There are five tunnels associated with the project, the longest tunnel is 1067m including cut and cover sections. Each tunnel is reinforced concrete, lined with a finished internal diameter of 11.65m to accommodate two lanes of highway for bidirectional traffic.
Varied ground conditions challenged the tunnelling operations and the use of conventional tunnelling practices. There were weak soils and high cut areas at the portal, additionally the territory adjacent to the portals were densely populated. Through the application of industry-recognized techniques, sound engineering judgement and close supervision SMEC’s team was able to effectively overcome these challenges.
The initial design proposed protecting the high cut areas with terra mesh walls but this overlooked the fact that this would require additional land acquisitions, which would result in additional cost and subsequent delay. SMEC proposed a solution to replace the terra mesh walls with pile walls and to secure the portal area with steel struts. As a result, the acquisition of additional land needed for protection of the slopes during the excavation phase was avoided.
The proposed scaffold system proposed for the cast in situ high bridges were also replaced to make the construction process safer, considering the slope areas adjacent and the height of the bridges. Instead, a launching girder machine was used and cast in situ bridges were replaced by pre-stressed beams.
Partnerships and multi-disciplinary approach
SMEC worked as a supervisor along with the Contractor JV Polatyol and Mapa. SMEC deployed a multidisciplinary team of experts to optimise environmental, economic and social outcomes. Stakeholder consultation and regulatory engagement was crucial to ensure the scheme incorporated local perspective.
The government’s strategic ambitions have been supported by development partners (World Bank, European Investment Bank, Japan International Cooperation Agency, and ADB, AIIB) who jointly extended their assistance to rehabilitate and upgrade the road networks, the backbone of regional connectivity.
Every stage of the project was completed in a speedy and quality focused manner, aided by participation from the client, consultants, and community, with regular inputs from key stakeholders. This led to data and knowledge transfer between various stakeholders and the client, and vice versa for effective implementation: cite information, progress reports, contract documentation and correspondence in a cloud-based system.
Encouraging environmentally sustainable growth
The economic analysis employs the standard cost-benefit analysis of road projects, where the cost of the road project is measured against benefits such as reduction in vehicle operating cost (VOC), reduction in travel time cost and accident rates. The economic analysis covered 2016–2041, with the first full year of operation in 2022. The analysis is based on a comparison of the with- and without-project scenarios and used economic prices in the first quarter of 2016.
Traffic analysis and projections
The baseline traffic data was developed using Research and Development’s Annual Average Daily Traffic (AADT) counts, and origin/destination (O/D) surveys conducted during the project feasibility study. Seasonal adjustment factors were used to calculate the AADT. The 2015 AADT of 18,244 vehicles has an average composition of: 65% cars; 27% buses and passenger vehicles; and 8% light and heavy cargo vehicles and trucks. The existing traffic has led to serious traffic congestion with average vehicle speed of only 30 km per hour.
The forecast of future traffic on the bypass road is based on 3 components:
- Normal traffic growth
- Diversion of traffic from existing roads to this bypass
- Traffic generated from the lower user cost on the bypass.
For normal growth, traffic demand elasticities (relative to GDP) of 1.2 for passenger and 1.1 for freight were used for the first 10 years; these were gradually reduced to 1.05 and 1.0, respectively, during 2041–2049. With these components, a summary of the traffic forecast is outlined below:

The savings in travel time cost constitute a major part of the project benefits. Traffic diverting to the Batumi Bypass Road Road will benefit from higher speeds on a smoother riding surface. Traffic that continues to use the existing road will also benefit from a reduction in the volume of traffic and reduced congestion. It is estimated that there would be time savings of more than 60% for most types of vehicles. Savings in vehicle operating cost (VOC) per km, and a reduction in traffic accidents by nearly half are also expected. The savings in VOC per km were projected to be 8.5% for cars, 17.3% for light goods vehicles and 23.8% for heavy goods vehicles.
Life-cycle cost benefits
With the above traffic projection, costs and benefits, an economic evaluation over the 25-year life cycle of the projects was undertaken. A residual value of 30% of capital costs was included in the final year of the evaluation period.
The results show that the Batumi Bypass Road Road is economically viable, with an estimated economic internal rate of return (EIRR) of 16%, and an estimated net present value of around $62 million at an interest rate of 12%. The sensitivity of the EIRR was tested and a 10% capital cost increase combined with a 10% benefit reduction still derives an EIRR of 13.6%, indicating a well justifiable investment.
Two international roads, E60 and E70 of the European network, form Georgia’s East West Highway (EWH)-part of the Europe-Asia corridor through the Caucasus. It runs north from the Turkey border at Sarpi, serving the Black Sea ports of Batumi and Poti, then east to Tbilisi, and then southeast to the border with Azerbaijan, a total distance of 412 km. It will constitute the Central Asia Regional Economic Cooperation (CAREC) road corridor after Georgia joined the CAREC program in 2016. The EWH carries over 60% of the total foreign trade and is seen as a central piece in the government’s strategy of playing the role of a transport and logistics hub in the region.
Achieving SDG Targets
- Decent Work and Economic Growth: The economic impact of the project will help create more job opportunities and will give rise to more business and trade opportunities locally. SMEC employed locally based staff and engineers for this project.
- Sustainable Cities and Communities: Distance savings, tourism impetus, regional connectivity, and development.
- Responsible Consumption: Batumi Bypass Road Project will provide significant travel time savings drivers.

A Milestone for Regional Connectivity
The Socio-economic Development Strategy of Georgia emphasises environmental sustainability and integrating Georgia within regional and international transport systems. Construction of the Batumi Bypass Road has been a very crucial step towards this commitment. Officially opened to the public on 11 October 2024, Batumi Bypass delivers reduced congestion and safer passage on the existing road, and faster travel for highway traffic—the detailed design estimated that 55% of traffic on the existing road would divert to the bypass, cutting travel time between Makhinjauri and Khelvachauri to just 8–9 minutes and improving connectivity with nearby resort areas.
